Understanding the Grades and Properties of Hardox Plate: A Comprehensive Guide
Hardox Plate: The Best Choice for Abrasion-Resistant Steel
In the world of heavy-duty manufacturing and industrial applications, where equipment is subjected to extreme wear and tear, the need for materials that can withstand the harshest conditions cannot be overemphasized. This is where Hardox plate comes in, as the perfect solution for applications that demand excellent abrasion resistance.
What is Hardox Plate?
Hardox plate is a high-strength, wear-resistant steel that is designed to provide unmatched toughness and durability. It is manufactured by SSAB, a leading steel producer in Europe, and is widely used in a variety of industries, including mining, construction, agriculture, and transportation.
The name Hardox is derived from the word “hardness,” which describes the material’s resistance to abrasion, impact, and wear. The steel is produced using a unique manufacturing process that involves quenching and tempering, resulting in a material that is not only hard but also ductile and tough.
Properties of Hardox Plate
Hardox plate offers a range of properties that make it the ideal choice for applications where abrasion resistance is critical. These properties include:
- High hardness: The material’s hardness is achieved through a combination of carbon, manganese, and other alloying elements. This results in a material that is up to 5 times harder than regular structural steel.
- High strength: Hardox plate has a high yield strength, which means it can withstand heavy loads and stresses without deforming or breaking.
- Good formability: Despite its hardness and strength, Hardox plate can be formed and shaped to meet specific requirements, making it a versatile material for many applications.
- Excellent wear resistance: Hardox plate has excellent abrasion resistance, which means it can withstand the constant impact and sliding motion of abrasive materials, such as rocks, sand, and gravel.
Applications of Hardox Plate
Hardox plate is widely used in many industries and applications, including:
- Mining equipment: Hardox plate is used in mining equipment, such as dump trucks, excavators, and loaders, to provide protection against wear and tear.
- Construction equipment: Hardox plate is used in construction equipment, such as bulldozers, backhoes, and cranes, to withstand the rough conditions of construction sites.
- Agricultural equipment: Hardox plate is used in agricultural equipment, such as tractors, combines, and tillers, to resist the impact and wear of soil and crop debris.
- Transportation equipment: Hardox plate is used in transportation equipment, such as trailers, tankers, and containers, to provide durability and long service life.
Hardox Plate Grade
Hardox is available in a range of grades, each with its own unique properties and applications. The most common grades of Hardox plate include:
- Hardox 400: This grade of Hardox plate has a nominal hardness of 400 HBW (Brinell hardness) and is suitable for applications that require good wear resistance and impact toughness. It is often used in mining and construction equipment, as well as in agricultural machinery.
- Hardox 450: Hardox 450 has a nominal hardness of 450 HBW and is ideal for applications that require higher wear resistance than Hardox 400, as well as good bendability and weldability. It is often used in tipper bodies, buckets, and crushers.
- Hardox 500: Hardox 500 has a nominal hardness of 500 HBW and is suitable for applications that require extreme wear resistance, such as mining and quarrying equipment, as well as earthmoving machinery.
- Hardox 600: Hardox 600 has a nominal hardness of 600 HBW and is the hardest of all the Hardox grades. It is used in extreme wear applications, such as chutes, hoppers, and wear parts in mining and cement industries.
Each grade of Hardox plate is designed to meet specific requirements and provide optimal performance in a variety of applications. When selecting the appropriate grade of Hardox plate, it’s important to consider factors such as the type of wear, the severity of the wear, and the type of equipment being used. By choosing the right grade of Hardox plate, you can ensure maximum performance and durability in even the most demanding applications.
Hardox plate weight calculation formula
The weight of a Hardox plate can be calculated using the following formula:
Weight (kg) = Length (mm) x Width (mm) x Thickness (mm) x Density (g/cm³) / 1000
- Length is the length of the plate in millimeters
- Width is the width of the plate in millimeters
- Thickness is the thickness of the plate in millimeters
- Density is the density of the Hardox plate, which is typically around 7.85 g/cm³
Here’s an example calculation for a Hardox 400 plate with the following dimensions: 2000mm x 1000mm x 10mm
Weight (kg) = 2000 x 1000 x 10 x 7.85 / 1000 Weight (kg) = 157,000 / 1000 Weight (kg) = 157 kg
Therefore, a Hardox 400 plate with dimensions of 2000mm x 1000mm x 10mm has an approximate weight of 157 kg.
The price of Hardox plate can vary depending on several factors such as the grade, thickness, width, length, and supplier. The price may also be affected by market demand and other economic factors.
To get an accurate price for Hardox plate, it’s best to contact a supplier or distributor directly and provide them with the specific details of your requirements. They can provide you with a quotation based on your needs.
However, as an indication, the price of Hardox 400 plate with a thickness of 10mm, and dimensions of 2000mm x 1000mm, could be around $800-$900 USD. The price for higher grades such as Hardox 450 or Hardox 500, or for thicker plates or larger dimensions, would be higher.
Keep in mind that prices are subject to change over time and can vary based on location and supplier. It’s important to get a current and accurate quote directly from a reputable supplier.
In conclusion, Hardox plate is the best choice for abrasion-resistant steel in heavy-duty applications. With its high hardness, strength, and excellent wear resistance, it offers superior performance and long service life, making it a reliable and cost-effective solution for many industries. If you’re looking for a material that can withstand the toughest conditions, look no further than Hardox plate. You can read My Previous post About weldox plate